Do you have an idea to DIY or buy an affordable 5 axis CNC router for 2D/3D machining? Check out the 2021 new 5 axis CNC machine buyer's guide for CNC machinists, operators and beginners, we'll offer you the best 5 axis CNC routers of 2021 with custom 5 axis CNC machining service to fit your 2D/3D machining projects, ideas or plans.
5 axis CNC machine is a kind of 3D machining center with CNC (Computer Numerical Control), which is different from 3D printer, it is somewhat like the 3 axis and 4 axis CNC machine, but five axis CNC machine has two additional axis they can move along. These additional axis will allow for shorter project time due to their capability of cutting five edges of the material simultaneously. However, due to the fact that these five axis machines have a longer X-axis, which makes for less stability and accuracy-potentially requiring more of your attention than a 3 axis or 4 axis CNC router. 5 axis CNC machine is also known as 5 axis CNC router, 5 axis CNC machining center, 5 axis CNC milling machine or multi axis machining center.
First, let's learn something about "axis":
X-axis: front to back.
Y-axis: left to right.
Z-axis: up and down.
A, B or C axis is corresponding to the rotation axis of X, Y and Z axis.
Five axis: X-Y-Z-A-B, X-Y-Z-A-C, X-Y-Z-B-C (The spindle can be rotated left and right with 180 degrees around.)
Five axis CNC machines move a part or tool on five different axis at the same time via CNC programming. 3 axis CNC machines move a part in two directions with X axis and Y axis, and the tool moves up and down with Z axis. Five axis CNC machines can rotate on two additional rotary axis (A aixs and B axis) which will help the tool to approach the part from all directions.
|Price Range||$80,000.00 - $150,000.00|
To truly understand five-axis machining, the first thing we need to do is to understand what a five-axis machine tool is. A five-axis machine tool, as the name suggests, refers to the addition of two rotary axis to the three common linear axis of X, Y, and Z. The two rotation axis of the three axis A, B, and C have different motion modes to meet the technical requirements of various products. In terms of the mechanical design of the 5-axis machining center, machine tool manufacturers have been working tirelessly to develop new motion modes to meet various requirements. Integrating various types of five-axis machine tools currently on the market, although their mechanical structure forms are diverse, there are mainly the following forms:
The two rotation coordinates directly control the direction of the tool axis (double swing head form).
The two coordinate axis are at the tip of the tool, but the rotation axis is not perpendicular to the linear axis (pitch type swing head type).
Two rotation coordinates directly control the rotation of the space (dual turntable form).
The two coordinate axis are on the worktable, but the rotation axis is not perpendicular to the linear axis (pitch worktable).
One of the two rotation coordinates acts on the tool, and the other acts on the workpiece (one swing and one rotation).
The 5 axis machine is designed to deliver high speed and highquality cuts for a wide range of materials, including but are not limited to wood, plastics, non ferrous metals and other composites. The 5 axis milling machine will provide various new applications including:
1. Edge trimming of thermoformed plastic, molded plastic and composite parts.
The flexibility of the five axis CNC machine creates the ability to provide high quality finishing and edge trimming on many manufactured plastic items.
2. Deep cavity mold making.
On three axis machines deep cavity mold making requires that you have longer tools to be able to reach deep enough. Having longer tools results in the user having to reduce cutting speed to prevent breakage. With the added movement provide by 5 axis machining, shorter tools can be used, and your cutting speed can be increased.
3. Molded plywood chairs and decorative furniture parts.
The machine allows for unique shaping and molding of various materials, allowing you to make your creative and dynamic designs a reality.
4. Detailed 3D carvings.
The increase in movement of the cutting tool on the machine allows it to carve intricate designs into a piece of material. It allows you to capture the fine details of your design in the job you are cutting.
The use of the five-axis linkage machine tool makes it easy to clamp the workpiece. No special fixtures are needed during processing, which reduces the cost of fixtures, avoids multiple clampings, and improves the accuracy of mold processing. Using five-axis technology to process molds can reduce the number of fixtures used. In addition, because the five-axis linkage machine tool can save many special tools in the processing, so the cost of the tool is reduced. The 5-axis linkage machine tool can increase the effective cutting edge length of the tool during processing, reduce the cutting force, increase the tool life and reduce the cost. Using five-axis linkage machine tool to process the mold can quickly complete the mold processing, fast delivery, better guarantee the processing quality of the mold, making mold processing easier, and making mold modification easy. In traditional mold processing, a vertical machining center is generally used to complete the milling of the workpiece. With the continuous development of mold manufacturing technology, some weaknesses of the vertical machining center itself are becoming more and more obvious. Modern mold processing generally uses ball-end milling cutters. The benefits of ball-end milling cutters in mold processing are very obvious, but if a vertical machining center is used, the linear speed of the bottom surface is zero, so the finish of the bottom surface is very poor If you use four or five axis linkage machine tool processing technology to process the mold, you can overcome the above deficiencies.
1. Ability to work on a piece of material in one single run.
This reduces the set up time that is needed when a job takes several runs to complete. Having to only set up the job once saves you time and in turn saves your company money.
2. Provides a high level of flexibility and versatility.
Having the ability to machine on more axis can help improve production of current jobs as well as create opportunities to diversify products and offerings.
3. Shorter cutting tool size.
Due to the fact that the cutting head on the five axis CNC machine can be lowered towards the material being cut.
4. Increased accuracy and quality of cuts.
Having five axis increases the tool’s range of movement, and as a result it is able to more accurately cut a design or job.
5. Competitive advantage.
The 5 axis machining center provides a competitive advantage for your company. Investing in the latest technology allows your company to stay ahead of the game in the ever changing and dynamic market.
Speaking of the characteristics of the five-axis machine tool, it is necessary to compare with the traditional three-axis equipment. Three-axis processing equipment is relatively common in production, and there are several forms such as vertical, horizontal and gantry. Common processing methods include end milling and side cutting of end mills. The profiling of ball-end knives and so on. However, no matter which form and method have a common feature, the direction of the tool axis remains unchanged during the machining process, and the machine tool can only realize the rectangular coordinates of the tool through the interpolation of the three linear axis of X, Y, and Z Movement in the department. Therefore, in the face of the following products, the disadvantages of the low efficiency of the three-axis machine tool, the poor quality of the processed surface, and even the inability to process are exposed.
Compared with the three-axis CNC machining equipment, the five-link CNC machine tool has the following advantages:
1. Maintain the optimal cutting state of the tool and improve the cutting conditions.
In the three-axis cutting mode, when the cutting tool moves to the tip or the edge of the workpiece, the cutting state gradually deteriorates. To maintain the best cutting condition here, you need to rotate the table. And if we want to completely process an irregular plane, we must rotate the table multiple times in different directions. It can be seen that the five-axis machine tool can also avoid the situation that the linear velocity of the center point of the ball head mill is 0, and obtain better surface quality.
2. Effectively avoid tool interference.
For the impellers, blades and integral discs used in the aerospace field, the three-axis equipment cannot meet the process requirements due to interference. The five-axis machine tool can be satisfied. At the same time, the five-axis machine tool can also use shorter tools for processing, improve the rigidity of the system, reduce the number of tools, and avoid the generation of special tools.
3. Reduce the number of clampings and complete five-sided machining in one clamping.
The five-axis machining center can also reduce reference conversion and improve machining accuracy. In actual processing, only one clamping is required, and the processing accuracy is more easily guaranteed. At the same time, due to the shortening of the process chain and the reduction of the number of equipment in the five-axis machining center, the number of tooling fixtures, the floor space of the workshop and the maintenance cost of the equipment are also reduced. This means that you can use less fixtures, less plant area and maintenance costs to complete more efficient and higher quality processing.
4. Improve processing quality and efficiency
The five-axis machine tool can be cut with the side edge of the tool, which is more efficient.
5. Shorten the production process chain and simplify production management.
The complete processing of the five-axis CNC machine tool greatly shortens the production process chain, which can simplify production management and scheduling. The more complex the work piece, the more obvious its advantages over traditional production methods with dispersed processes.
6. Shorten the development cycle of new products.
For companies in the aerospace, automotive, and other fields, some new product parts and molding dies have complex shapes and high precision requirements. Therefore, five-axis CNC machining centers with high flexibility, high precision, high integration, and complete processing capabilities can It solves the problem of precision and cycle of complex parts processing in the development of new products, greatly shortens the development cycle and improves the success rate of new products.
In summary, the five-axis machine tool has too many advantages, but the five-axis machine tool attitude control, CNC system, CAM programming and post-processing are much more complicated than the three-axis machine tool. At the same time, when we talk about five-axis machine tools, we have to talk about the problem of true and false five-axis. We all know that the biggest difference between true and false five-axis is the RTCP function, but what is RTCP, how is it generated and how should it be applied? Let's take a closer look at RTCP in combination with the machine tool structure and post-programming processing to understand its true face.
If you have an idea to buy a 5 axis machine, you may wonder how much does a 5 axis CNC machine cost? how to get a final price? According to different machine configurations, you will get the price range from $80,000.00 to $150,000.00. If you want to buy overseas, the fee of customs clearance, tax, and shipping costs should be included in the final price.
STYLECNC is a guaranteed five axis CNC machine manufacturer, supplier and seller. STYLECNC provides all kinds of best five axis CNC routers for sale to fit your 3D machining works.
STYLECNC's five axis CNC machining center are equipped with:
Genuine software and system,
The best original kits, bits, parts and tools.
STYLECNC offers cost price list for your five axis CNC machining plans without any intermediate. You will get the best machines with affordable price from us.
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2021 best 5 axis CNC router is designed for 3D modeling and 3D mold making, including automotive foam mold, ship model, building model, metalloid moulds, 3D surface carving and 3D shape cutting of large-scale instruments, now the best five axis CNC router for sale at cost price.
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Large gantry 5 axis CNC machine is used for metal, wood and foam mold making, 3D surface carving and 3D shape cutting. Now the large format five axis CNC machine for sale at cost price.
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Mini 5 axis CNC milling machine with double tables is designed for 3D mold making and 3D modeling, such as wood mold making, foam mold making, automotive models, metal mold making, building models. Now the small 5 axis CNC milling machine for sale at affordable price.
Long story short, I'm really happy with the five axis CNC router, it runs really well and the I've found the software SYNTEC easy to follow. Any questions I had were answered promptly and when you contact the help desk, it's Mike that responds and his suggestions are simple to follow and always right on point. If you're thinking about getting into CNC, I highly recommend STYLECNC.
I did a research online for 5 axis CNC router for three months, and I inspected five CNC machine manufacturers from German and China, finally, I made a decision from the quality, technique, skill, power and price, I bought it from STYLECNC. 62 days later, I got the machine with 7 days door-to-door training at the same time. Now I can use the machine easily for 3d mold making, I have to say, it's a great buy for me.
Just purchased this 5 axis CNC router a month ago and it is still working well. I am glad that I found this 5 axis machine and it is really convinient for my 3d carving works, it made the whole process much more simple. I like it.
After my 5 axis machine was ready, I went to their factory for training. Their company was really professional, and their engineers taught me a lot. I‘m going to buy some other CNC machines from their company.
Great, I'm very satisfied with the quality of this 5 axis CNC router machine. My machine has been in production for half a month. My products are also very popular with customers, I really appreciate STYLECNC.
It is my first time to buy goods from abroad, but I have to say I got one good experience for the oversea purchase from STYLECNC. For this 5 axis CNC machine, they offer free training and it is very easy to operate. The 5 axis machine is great!
Very fast delivery from manufacturer. Assembled according to the English instructions. Powerful. I didn't expect that the 5 axis CNC machine would be so good. The engineers answer questions and help online. Recommend.